Carton Flow
  • Relatively low initial cost. Image
  • Virtually maintenance-free.
  • Highly efficient for full case and/or split case picking.
  • Saves labor costs: order pickers minimize walking, "hunting", reaching.  1 picker as productive as 3 or 4 using Static Storage.  Fewer pickers in fewer aisles require less supervision.
  • Saves floor space: uses as little as one half the floor space of Static Storage.  Multiple aisles eliminated (only requires a "load" and a "pick" aisle).
  • Automatic stock rotation: always first-in, first-out.
  • Reduces congestion: picking in front, stocking in rear, with fewer workers.  Picking and restocking can be done simultaneously.
  • Reduces product damage: product loaded once, picked once.  No "deep reaching" or moving goods to pick.  Less handling, less damage.
  • Increases inventory control: stock quantity is always visible.
  • Increases picking accuracy: more organized, compact picking area reduces picking errors.

Providers:

 Interroll Carton Flow

ImageCarton Flow Storage systems provide solutions for virtually every order-picking operation.  Easily tailored, this product minimizes operator fatigue and maximizes efficiency.

  • Travel distances are dramatically reduced.
  • Increase picking performance by up to 75%.
  • Ergonomically designed for fast efficient access.
  • Maximize existing floor space.
  • Stock rotation is automatic and accurate.
  • No energy consumption.
  • No maintenance costs.
  • Fast and simple installation.
  • Reliable and consistent flow through.

Nedcon Carton Flow

ImageFlow racks for small goods are the ideal order picking system.  Goods (bins, cartons, totes) move under gravity along a slightly sloping roller track.

  • Ergonomic compact picking area.
  • Roller tracks give enormous strength.
  • Lanes can be separated.
  • Goods will roll down easily and straight.
  • Flow racks can also be executed in combination with pallet storage.

Dura-Flo Carton Flow

ImageDura-Flo™ carton flow shelving methods featuring Freewheeler® technology. The Dura-Flo™ carton flow pre-assembled tracks are designed to fit most existing rack systems without special tools.  Now you can achieve 90% space utilization and maximum flexibility for carton size and mix without carton flow shelving system component changes.

  • Maximum space utilization from a carton flow wheeled system, up to 90% with multiple carton sizes and mix.
  • Universal connectors on each end of the carton flow rails mount on most roll-formed or structural rack beams without special tools.
  • Ultimate flexibility - instantly substitute inventory without changing your specific carton flow theory or system components.
  • Ideal pick system for manufacturing and assembly lines.
  • Superior tracking of carton flow methods compared to roller flow systems.
  • Ideal for wash-down applications.
  • Freewheeler 1.9" diameter X 1.00" wide wheel provides more surface for better package and carton support and requires virtually no maintenance.
  • Special lubrication-coated axles provide smooth carton flow rails with virtually no hang-ups.
  • No tools required to replace wheel assemblies; spring-loaded axles on carton flow rails snap into place.
  • Entry and exit brackets mount into beam connectors without tools on either Hi-mount or Lo-mount configurations.
  • Superior strength from specially designed C-channels.